The Hidden Cost of Returns: Why Reverse Logistics Is the Next Supply Chain Frontier
The surge in product returns goes hand in hand with the rise of e-commerce in South Africa, fuelled by digital adoption and shifting consumer behaviour. Much of the focus has been on last-mile delivery and order fulfilment. But a quieter, more complex issue is gaining prominence: reverse logistics.
Reverse logistics simply entails the movement of goods from the customer back to the seller or manufacturer. These movements may include goods that are being returned, recycled, repaired, refurbished, or disposed of. For an online retailer, it can no longer just remain in the back office; it has to be given strategic importance.

The Growing Cost of Returns
Returns are expensive. Managing returns can eat into a retailer’s profit margin by as much as 30% or more. According to global trends, for every R1,000 in returned goods, up to R300 can be lost to restocking, inspection, repackaging, and resale markdowns. In South Africa, where courier networks can be costly and unevenly distributed, these expenses are often higher.
What’s more, the rise of “bracketing”, where consumers buy multiple sizes or styles with the intent to return some, has become commonplace. While convenient for shoppers, it puts pressure on businesses to absorb growing return volumes, all while managing inventory accuracy, warehouse space, and cash flow.
Sustainability Pressures
Beyond cost, reverse logistics has significant environmental implications. Returns of damaged or opened goods lead to further waste because items cannot be resold. Globally, millions of tonnes of returns are dumped in landfills annually.
As sustainability matters are gaining prominence among South African consumers and regulators, businesses are under increasing pressure to reassess and improve their returns ecosystem. A well-oiled reverse logistics chain allows returned goods to be reused, refurbished, or resold, all with minimal environmental impact and the revenue earned from such activities. This strategy is aligned with broader ESG (Environmental, Social and Governance) objectives that are fast becoming essential factors when it comes to investor scoring and brand reputation.

Enhancing Customer Experience
That said, reverse logistics remains a very tough customer-experience aspect. In an e-commerce competitive landscape, a super-smooth and easy return procedure often marks the difference between a one-time purchase and a long-term loyalty to the brand.
A modern customer demands flexible return windows, real-time return status tracking, and a parallel refund and exchange-theory procedure. When handled poorly, the whole transaction experience ends up leading to customer disappointment, negative reviews, and churn in the future. A robust reverse logistics strategy ensures not only product recovery but also trust recovery.
Build the Skills to Lead the Next Frontier in Supply Chain
As reverse logistics and sustainable supply chains gain strategic importance, the IMM Graduate School’s Higher Certificate in Supply Chain Management offers a strong entry point into this high-demand field. This NQF Level 5 qualification, quality assured by the Council on Higher Education (CHE), equips you with essential skills in logistics, inventory flow, and value creation, critical in an era where returns and reverse processes are reshaping e-commerce. With flexible completion options (12 months up to 4 years), this certificate also opens a clear study path toward IMM’s BCom and BCom Honours in Supply Chain Management, helping you build a career in one of South Africa’s most in-demand industries.

Time for a Strategic Shift
Despite the importance it holds, reverse logistics is under-created and under-planned. Many companies treat it as the so-called necessary evil, not a competitive differentiator. This is an opportunity for the supply chain professionals who think outside the box.
By integrating reverse logistics right into core supply chain planning of the organisation, shedding light through data analytics, automation, and smart warehousing, businesses will decrease cost, reduce waste, thereby having happier customers.
With e-commerce continuing to shape the retail landscape of South Africa, reverse logistics is gradually moving from just a thought to the forefront of the supply chain.